Who can use it?
Used in the construction, mining, aggregate, recycling, and road construction industries for fine aggregates in concrete and asphalt production, decorative gravel for landscaping, subsurface layers for paving stones and brick patios, mineral processing, and surface layers of roads for a smooth, durable finish.
Benefits of the crusher?
Superior Stability: Fixed installation in concrete provides robust foundation, minimizing vibration and enhancing safety.
Extended Lifespan: Reduced wear from stationary setup ensures longer equipment reliability and lower maintenance.
Increased Capacity: Fixed plants can handle larger crushers and screens, optimizing production efficiency.
Environmental Compliance: Integrated dust and noise control measures are easier to implement, meeting regulatory standards.
Long-term Cost Savings: Lower operational costs over time with reduced fuel use, maintenance, and downtime.
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Suitable for a wide range of materials and applications, from aggregates to recycling.
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Built to withstand harsh conditions and ensure long-term reliability in diverse environments.
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Optimized energy efficiency to reduce operating costs and environmental impact.
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Intuitive controls and ergonomic design for ease of use and increased productivity.
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Access to expert technical support, parts availability, and service to minimize downtime.
Why buy from HPPA?
ITD Cementation
HPPA International's civil-mounted crushing plant significantly boosted our mining operations, increasing our ore processing capacity by 35% and reducing downtime by 20%, thanks to its superior efficiency and robust design.
Tantia Constructions
Our road construction project saw a 40% improvement in material recycling with HPPA's crusher, which outperformed competitors by offering 30% more operational uptime and unparalleled after-sales service.
How does the crusher work?
Civil mounted crushing plants are commonly used in the construction and demolition industries to crush materials on-site. They operate by reducing large pieces of concrete, asphalt, or other demolition debris into smaller, more manageable sizes. Here’s a basic overview of how a civil mounted crushing plant works:
Feed Hopper:
Raw materials are fed into the crusher through a vibrating feeder or a grizzly feeder. The feeder distributes the material over the entire length of the crusher.
Primary Components:
Jaw Crusher -
Movable Jaw: The movable jaw is attached to a swinging lever, which is connected to an eccentric shaft. This shaft rotates and moves the movable jaw, causing the material to be crushed.
Fixed Jaw: The fixed jaw is stationary and acts as a support for the movable jaw. It provides a surface against which the material can be crushed.
Toggle Plate: The toggle plate is a mechanism that helps to transmit power and protect the crusher from overloading. It is connected to the movable jaw and helps in adjusting the size of the discharge opening.
Impact Crusher -
Rotor: The rotor is a high-speed rotating component that throws the material against a stationary surface, breaking it into smaller pieces.
Impact Plates: These are stationary surfaces that the material impacts and breaks against.
Cone Crusher -
Cone: The cone is a rotating component that crushes material between a gyrating spindle and a concave hopper.
Mantle: The mantle is a moving part that gyrates in an eccentric motion, crushing the material against the cone.
Crushing Process:
Initial Crushing: Large pieces of material are fed into the primary crusher (typically a jaw crusher) where they are initially crushed into smaller sizes.
Secondary Crushing: The material from the primary crusher is conveyed to secondary crushers (impact or cone crushers) for further size reduction.
Screening: The crushed material is then passed through vibrating screens that separate it into different size fractions.
Recirculating: Oversized material that does not pass through the screens is recirculated back to the crushers for further reduction.
Discharge:
The final, crushed material is discharged through the bottom of the crushers. It is then collected and transported via conveyor belts to storage piles or directly to the next phase of the construction process.
Select the crushers specifications
Civil Mounted <20MM Double Stage 20TPH
Standard Offer
Percentage of out put products with a possibility of variation of 5 to 10% as per requirement | - 20 + 10 mm = 60 % - 10 + 5 mm = 25 % - 5 + 0 mm = 15 % (The percentage may be change according to site & material condition ) |
Primary Crusher | 20” x 12” Heavy duty single Toggle Jaw Crusher – 1 No. |
Secondary Crusher | 24” x 6” Heavy duty single Toggle Jaw Crusher – 1 No. |
Feeding Hopper | 7 M3 Capacity with reciprocating feeder of 600 mm x 1200 size will be provided along with the plant. |
Screening Arrangement | The Crushing plant will be provided with one Vibrating Screen of 8’ x 4’ - 3 deck. |
Conveyors | In our design we have planned to supply complete Conveyor System Channel and Angle type construction. The supports of the Conveyor will be legs. All Conveyor considered are 350 mm belt width and the belts are endless type with 315/3 quality, 3mm top, 1.5mm bottom & M – 24 grade of covering. In our layout planning, we have considered to supply total conveyors of 30 mtr. long in 2 sec. of 500 mm wide & 350 mm wide 30 mtr. long in 3 sec. |
Motors, Starter & Main switch | We will provide the following electric motors Required for the plant operation. All the motors are TEFC cage type 1440 rpm. |
For Primary Crusher 20” x 12” | 40 HP. 1 No. |
For Secondary Crusher 24”x6” | 40 HP. 1 No. |
For Vibrating Screen 8’x4’ | 10 HP. 1 No. |
Conveyors total (3 HP x 5 Nos + 5 HP x 2 Nos.) | 35 HP 1 Set |
For Feeder | 10 HP 1 No. |
Connecting Cable | We will provide you all connecting cables required for the plant. We will provide you only specification and other details of required cable. |
Connected Load | Considering provision for any additional load of 5 HP the total power required will be 140 HP. |
Supervision of erection & Commissioning | We will do the supervision of erection and commissioning of the plant. The lifting equipment, boarding and lodging expenses of our supervisor will be in your account only. Doing all Civil foundation will be in your scope of supply and responsibility. Construction of ramp road, retaining wall, is under your scope of supply. Skilled and unskilled labour required is in your scope. |
Civil Mounted <20MM Double Stage 35-40TPH
Standard Offer
Percentage of out put products with a possibility of variation of 5 to 10% as per requirement | - 20 + 10 mm = 60 % - 10 + 5 mm = 25 % - 5 + 0 mm = 15 % (The percentage may be change according to site & material condition ) |
Primary Crusher | 30” x 15” Heavy duty single Toggle Jaw Crusher – 1 No. |
Secondary Crusher | 48” x 6” Heavy duty single Toggle Jaw Crusher – 2 No. |
Feeding Hopper | 10 M3 Capacity with Grizzle feeder of 600 mm x 1200 size will be provided along with the plant. The Hopper is M. S.Fabricated type with 4 Nos. supporting legs. |
Screening Arrangement | The Crushing plant will be provided with one Vibrating Screen of 10’’x4’ – 3 deck. |
Conveyors | In our design, we have planned to supply complete Conveyor System Channel and Angle type construction. The supports of the Conveyor will be legs. All Conveyor considered are 500 mm belt width and the belts are endless type with 315/3 quality, 3mm top, 1.5mm bottom & M – 24 grade of covering. In our layout planning, we have considered to supply total conveyors of 30 mtr. long in 2 sec. of 500 mm wide & 500 mm wide 75 mtr. long in 5 sec. |
Motors, Starter & Main switch | We will provide the following electric motors Required for the plant operation. All the motors are TEFC cage type 1440 rpm. |
For Primary Crusher 30” x 15” | 60 HP. 1 No. |
For Secondary Crusher 48” x 6” | 75 HP. 1 No. |
For Vibrating Screen 10’ x 4’ | 15 HP. 1 No. |
Conveyors total (3 HP. X 5 Nos. + 5 HP. x 4 Nos.) | 35 HP 1 Set |
For Feeder | 10 HP 1 No. |
Connecting Cable | We will provide you all connecting cables required for the plant. We will provide you only specification and other details of required cable. |
Connected Load | Considering provision for any additional load of 5 HP the total power required will be 285 HP. |
Supervision of erection & Commissioning | We will do the supervision of erection and commissioning of the plant. The lifting equipment, boarding and lodging expenses of our supervisor will be in your account only. Doing all Civil foundation will be in your scope of supply and responsibility. Construction of ramp road, retaining wall, is under your scope of supply. Skilled and unskilled labour required is in your scope |
Civil Mounted <20MM Double Stage 35TPH
Standard Offer
Percentage of out put products with a possibility of variation of 5 to 10% as per requirement | - 20 + 10 mm = 60 % - 10 + 5 mm = 25 % - 5 + 0 mm = 15 % (The percentage may be change according to site & material condition ) |
Primary Crusher | 24” x 15” Heavy duty single Toggle Jaw Crusher – 1 No. |
Secondary Crusher | 48” x 6” Heavy duty single Toggle Jaw Crusher – 1 No. |
Screening Arrangement | The Crushing plant will be provided with one Vibrating Screen of 10’ x 4’ size in 3 deck. The decks of the Vibrating Screen has been arranged as follows : - 1st deck – 20 mm. 2nd deck – 10 mm. 3rd deck – 5 mm. |
Feeding Hopper | We will provide one M. S. Hopper of 10 Cu. Mtr. capacity with a feeder. |
Conveyors | We have planned to supply complete Conveyor System Channel and Angle type construction. The supports of the Conveyor will be legs. All Conveyor considered are 500 mm belt width and the belts are endless type with 315/3 quality, 3mm top, 1.5mm bottom & M – 24 grade of covering. In our layout planning, we have considered to supply total conveyors of 30 mtr. long in 2 sec. of 500 mm wide & 350 mm wide 75 mtr. long in 5 sec. |
Motors, Starter & Main switch | We will provide the following electric motors Required for the plant operation. All the motors are TEFC cage type 1440 rpm. |
For Primary Crusher 24” x 15” | 40 HP. 1 No. |
For Secondary Crusher 48” x 6” | 75 HP. 1 No. |
For Vibrating Screen 10’ x 4’ | 15 HP. 1 No. |
Conveyors total (3 HP. X 5 Nos. + 5 HP. x 2 Nos.) | 25 HP 1 Set |
For Feeder | 10 HP 1 No. |
Connecting Cable | We will provide you all connecting cables required for the plant. We will provide you only specification and other details of required cable. |
Connected Load | Considering provision for any additional load of 5 HP the total power required will be 170 HP. |
Supervision of erection & Commissioning | We will do the supervision of erection and commissioning of the plant. The lifting equipment, boarding and lodging expenses of our supervisor will be in your account only. Doing all Civil foundation will be in your scope of supply and responsibility. Construction of ramp road, retaining wall, is under your scope of supply. Skilled and unskilled labour required is in your scope. |
Civil Mounted <20MM Double Stage 70TPH
Standard Offer
Percentage of out put products with a possibility of variation of 5 to 10% as per requirement | - 20 + 10 mm = 60 % - 10 + 5 mm = 25 % - 5 + 0 mm = 15 % (The percentage may be change according to site & material condition ) |
Primary Crusher | 30” x 15” Heavy duty single Toggle Jaw Crusher – 1 No. |
Secondary Crusher | 48” x 6” Heavy duty single Toggle Jaw Crusher – 2 No. |
Feeding Hopper | 10 M3 Capacity with Grizzle feeder of 600 mm x 1200 size will be provided along with the plant. The Hopper is M. S.Fabricated type with 4 Nos. supporting legs. |
Screening Arrangement | The Crushing plant will be provided with one Vibrating Screen of 10’’x4’ – 3 deck. |
Conveyors | In our design, we have planned to supply complete Conveyor System Channel and Angle type construction. The supports of the Conveyor will be legs. All Conveyor considered are 500 mm belt width and the belts are endless type with 315/3 quality, 3mm top, 1.5mm bottom & M – 24 grade of covering. In our layout planning, we have considered to supply total conveyors of 30 mtr. long in 2 sec. of 500 mm wide & 500 mm wide 75 mtr. long in 5 sec. |
Motors, Starter & Main switch | We will provide the following electric motors Required for the plant operation. All the motors are TEFC cage type 1440 rpm. |
For Primary Crusher 30” x 15” | 60 HP. 1 No. |
For Secondary Crusher 48” x 6” | 75 HP. 1 No. |
For Vibrating Screen 10’ x 4’ | 15 HP. 1 No. |
Conveyors total (3 HP. X 5 Nos. + 5 HP. x 4 Nos.) | 35 HP 1 Set |
For Feeder | 10 HP 1 No. |
Connecting Cable | We will provide you all connecting cables required for the plant. We will provide you only specification and other details of required cable. |
Connected Load | Considering provision for any additional load of 5 HP the total power required will be 285 HP. |
Supervision of erection & Commissioning | We will do the supervision of erection and commissioning of the plant. The lifting equipment, boarding and lodging expenses of our supervisor will be in your account only. Doing all Civil foundation will be in your scope of supply and responsibility. Construction of ramp road, retaining wall, is under your scope of supply. Skilled and unskilled labour required is in your scope |
Civil Mounted <20MM Single Stage 10TPH
Standard Offer
Percentage of out put products with a possibility of variation of 5 to 10% as per requirement | - 20 + 10 mm = 60 % - 10 + 5 mm = 25 % - 5 + 0 mm = 15 % (The percentage may be change according tosite & material condition ) |
Primary Crusher | 16” x 6” Heavy duty single Toggle Jaw Crusher – 1 No. |
Screening Arrangement | The Crushing plant will be provided with one Vibrating Screen of 8’ x 4’ size in 3 deck. The decks of the Vibrating Screen has been arranged as follows : - 1st deck – 20 mm. 2nd deck – 10 mm. 3rd deck – 5 mm. |
Conveyors | In our design we have planned to supply complete Conveyor System Channel and Angle type construction. The supports of the Conveyor will be legs. All Conveyor considered are 350 mm belt width and the belts are endless type with 315/3 quality, 3mm top, 1.5mm bottom & M – 24 grade of covering. In our layout planning we have considered to supply total conveyors of 350 mm wide 45 mtr. long in 5 sec. |
Feeding Hopper | We will provide one M. S. hopper of 7 Cu. Mtr. capacity with a suitable feeder. |
Motors, Starter & Main switch | We will provide the following electric motors Required for the plant operation. All the motors are TEFC cage type 1440 rpm. |
For Primary Crusher 16” x 6” | 30 HP. 1 No |
For Vibrating Screen 8’ x 4’ – 3 Deck | 10 HP. 1 No. |
Conveyors total (3 HP. X 3 Nos. + 5 HP.x 2 Nos.) | 19 HP. 1 Set. |
Feeder 500 x 1000 | 5 HP. 1 No. |
Connecting Cable | We have to procure all connecting cables required for the plant. We will provide you only specification and other details of required cable. |
Connected Load | Considering provision for any additional load of 6 HP the total power requirement of the plant will be 70 HP. |
Supervision of erection & Commissioning | We will do the supervision of erection and commissioning of the plant. The lifting equipment, boarding and lodging expenses of our supervisor will be in your account only. Doing all Civil foundation will be in your scope of supply and responsibility. Construction of ramp road, retaining wall, is under your scope of supply. Skilled and unskilled labour required is in your scope. |
Civil Mounted <20MM Single Stage 15TPH
Standard Offer
Percentage of out put products with a possibility of variation of 5 to 10% as per requirement | - 20 + 10 mm = 60 % - 10 + 5 mm = 25 % - 5 + 0 mm = 15 % (The percentage may be change according to site & material condition ) |
Primary Crusher | 20” x 6” Heavy duty single Toggle Jaw Crusher – 1 No. |
Screening Arrangement | The Crushing plant will be provided with one Vibrating Screen of 8’ x 4’ size in 3 deck. The decks of the Vibrating Screen has been arranged as follows : - 1st deck – 20 mm. 2nd deck – 10 mm. 3rd deck – 5 mm. |
Conveyors | In our design we have planned to supply complete Conveyor System Channel and Angle type construction. The supports of the Conveyor will be legs. All Conveyor considered are 350 mm belt width and the belts are endless type with 315/3 quality, 3mm top, 1.5mm bottom & M – 24 grade of covering. In our layout planning we have considered to supply total conveyors of 350 mm wide 45 mtr. long in 5 sec. |
Feeding Hopper | We will provide one M. S. hopper of 7 Cu. Mtr. capacity with a suitable feeder. |
Motors, Starter & Main switch | We will provide the following electric motors Required for the plant operation. All the motors are TEFC cage type 1440 rpm. |
For Primary Crusher 20” x 6” | 30 HP. 1 No. |
For Vibrating Screen 8’ x 4’ – 3 Deck | 10 HP. 1 No. |
Conveyors total (3 HP. X 3 Nos. + 5 HP. x 2 Nos.) | 19 HP. 1 Set. |
Feeder 500 x 1000 | 5 HP. 1 No. |
Connecting Cable | We will provide you all connecting cables required for the plant. We will provide you only specification and other details of required cable. |
Connected Load | Considering provision for any additional load of 6 HP the total power requirement of the plant will be 80 HP. |
Supervision of erection & Commissioning | We will do the supervision of erection and commissioning of the plant. The lifting equipment, boarding and lodging expenses of our supervisor will be in your account only. Doing all Civil foundation will be in your scope of supply and responsibility. Construction of ramp road, retaining wall, is under your scope of supply. |
Civil Mounted <20MM Single Stage 20TPH
Standard Offer
Percentage of out put products with a possibility of variation of 5 to 10% as per requirement | - 20 + 10 mm = 60 % - 10 + 5 mm = 25 % - 5 + 0 mm = 15 % (The percentage may be change according to site & material condition ) |
Primary Crusher | 24” x 6” Heavy duty single Toggle Jaw Crusher – 1 No. |
Screening Arrangement | The Crushing plant will be provided with one Vibrating Screen of 8’ x 4’ - 3 deck. |
Conveyors | In our design we have planned to supply complete Conveyor System Channel and Angle type construction. The supports of the Conveyor will be legs. All Conveyor considered are 350 mm belt width and the belts are endless type with 315/3 quality, 3mm top, 1.5mm bottom & M – 24 grade of covering. In our layout planning, we have considered to supply total conveyors of 30 mtr. long in 2 sec. of 500 mm wide & 350 mm wide 30 mtr. long in 3 sec. |
Feeding Hopper | We will provide one M. S. hopper of 7 Cu. Mtr. capacity with a suitable feeder. |
Motors, Starter & Main switch | We will provide the following electric motors Required for the plant operation. All the motors are TEFC cage type 1440 rpm. |
For Primary Crusher 24” x 6” | 40 HP. 1 No. |
For Vibrating Screen 8’ x 4’ – 3 Deck | 10 HP. 1 No. |
Conveyors total (3 HP. X 3 Nos. + 5 HP. x 2 Nos.) | 19 HP. 1 Set. |
Feeder 500 x 1000 | 5 HP. 1 No. |
Connecting Cable | We will provide you all connecting cables required for the plant. We will provide you only specification and other details of required cable. |
Connected Load | Considering provision for any additional load of 6 HP the total power requirement of the plant will be 80 HP. |
Supervision of erection & Commissioning | We will do the supervision of erection and commissioning of the plant. The lifting equipment, boarding and lodging expenses of our supervisor will be in your account only. Doing all Civil foundation will be in your scope of supply and responsibility. Construction of ramp road, retaining wall, is under your scope of supply. Skilled and unskilled labour required is in your scope. |
Civil Mounted <20MM Single Stage 35TPH
Standard Offer
Questions about the crusher
How do I determine the appropriate crushing plant capacity for my needs?
The plant capacity should be chosen based on the volume of material you need to process per hour. For this plant, the capacity ranges from 20 to 70 TPH.
What is the recommended feed size for the crushing plant?
The plant is designed to handle feed sizes between 250 to 300 mm for optimal performance.
How do I choose between a single-stage and a two-stage crushing setup?
The choice depends on the feed size and desired product size. A single-stage crusher is suitable for simpler reduction tasks, while a two-stage setup offers more control over the final output size, especially if finer material is required.
What output size can I expect from this crushing plant?
The crushing plant is designed to produce an output size of 20 mm and smaller.
Will wet, sticky materials impact the performance of the crushing plant?
Yes, wet, sticky feed can affect performance. In such cases, it's advisable to use two separate single-stage crushers to prevent plugging and ensure efficient processing.
What type of foundation is required for the crushing plant?
The plant requires a civil foundation to ensure stability and proper operation.
How do I decide the number of crushing stages required for my application?
The number of stages depends on the feed size and the desired product size. A single-stage crusher is suitable for a simple reduction, whereas a two-stage crusher can provide finer control over the final product size.
What alternative crushing technologies should I consider besides Roll Crushers?
Consider Impact Crushers, DDC-Sizers, and Hammermills, each offering unique advantages depending on your specific needs.
How does the plant handle varying feed sizes and materials?
The plant is designed to process feed sizes from 250 to 300 mm and can effectively handle various materials, adjusting the reduction ratio accordingly.
What maintenance considerations are there for this type of crushing plant?
Regular maintenance includes checking and replacing wear parts, ensuring the foundation's integrity, and monitoring the crusher's performance to prevent downtime and extend the plant's operational life.