Feeder Breaker
HPPA Feeder breakers are robust machines engineered with advanced technologies. They efficiently break down large materials into smaller particles, offering cost-effective operation with minimal power consumption.
Specifications
2-stage and 3-stage
Capacity : 20 TPH to 500 TPH
Feed size : 300 - 700 mm and below
Output size : 40 mm and below
Price : INR 1.0 - 5.5 crore
Power Source : Electricity or diesel generators
Flexibility : Customized based on specific requirements
Who can use it?
Feeder Breakers are primarily used in the mining industry for crushing and conveying coal, gypsum, clay, and other minerals from the mining face to the transportation system.
Benefits of the crusher?
Robust Design: Engineered for durability and reliability in challenging mining environments.
High Performance: Efficient handling of large volumes of material, enhancing productivity.
Safety Features: Designed with advanced safety mechanisms to protect operators and equipment.
Easy Maintenance: Simplified servicing and maintenance routines to minimize downtime.
Advanced Controls: Intuitive control systems for precise operation and monitoring.
Customizable Options: Tailored configurations available to meet specific customer needs and site requirements.
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Robust Design for Longevity
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Customizable Configurations
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Reduced Downtime and Increased Productivity
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Superior Material Handling Capabilities
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Comprehensive After-Sales Support
Why buy from HPPA?
ITD Cementation
"The HPPA International Feeder Breaker revolutionized our coal mining operations, reducing downtime by 40% and streamlining material handling with unmatched reliability."
Tantia Constructions
"Switching to HPPA International's Feeder Breaker in our recycling plant cut maintenance costs by 50%, thanks to its durable build and superior customer support."
How does the crusher work?
Feeder breakers are commonly used in the mining and aggregate industries to crush materials and facilitate material handling. They operate by breaking down large chunks of material using a horizontal crushing mechanism. Here's a basic overview of how feeder breakers work:
Feed System:
Raw materials are fed into the feeder breaker through a hopper or an apron feeder. The feed system controls the rate at which the material enters the breaker, ensuring a steady flow of material.
Feeder Breaker Components:
Breaker Roll:
The breaker roll is equipped with toothed or pointed segments that rotate and apply a crushing force to the material. The roll is designed to break down large chunks into smaller, more manageable pieces.
Chain Conveyor:
A robust chain conveyor runs parallel to the breaker roll and assists in moving the material through the breaker. The conveyor also helps in distributing the material evenly for efficient crushing.
Flight Bars:
Flight bars are attached to the chain conveyor and help push the material forward. They ensure that the material is continuously fed into the breaker roll.
Crushing Process:
Initial Feeding:
As raw material is introduced into the feeder breaker, the chain conveyor and flight bars transport it towards the breaker roll.
Crushing Action:
The rotating breaker roll, with its toothed segments, engages the material and applies a crushing force. The material is broken down into smaller pieces as it is compressed between the breaker roll and the stationary components of the feeder breaker.
Sizing:
The size of the crushed material is controlled by the spacing and design of the teeth on the breaker roll and the speed at which the roll rotates.
Discharge:
The crushed material is discharged from the feeder breaker onto a conveyor belt or into a bin, ready for further processing or transportation. The conveyor system ensures that the material is efficiently moved away from the breaker and minimizes any potential blockages.
Select the crushers specifications
Questions about the crusher
How do I determine the appropriate feeder breaker size for my mining operation?
The size depends on the volume of material you need to process and the required feed and discharge sizes.
How do I determine the appropriate feeder breaker size for my mining operation?
The size depends on the volume of material you need to process and the required feed and discharge sizes.
What types of materials can a feeder breaker handle?
Feeder breakers are designed to process a variety of materials, including coal, gypsum, shale, bauxite, and limestone.
Can a feeder breaker handle wet, sticky materials?
Yes, feeder breakers are capable of handling wet, sticky materials, though regular maintenance is recommended to prevent clogging.
What is the typical reduction ratio for feeder breakers?
Feeder breakers typically achieve a reduction ratio of up to 4:1, depending on the material and configuration.
What maintenance is required for a feeder breaker?
Regular inspection and maintenance of the chains, conveyor components, and crushing mechanism are essential to ensure optimal performance.
How does a feeder breaker improve efficiency in a mining operation?
Feeder breakers streamline the process of breaking and conveying material, reducing the need for multiple pieces of equipment and enhancing throughput.
What safety features are incorporated into feeder breakers?
Feeder breakers are equipped with safety features such as emergency stop mechanisms, overload protection, and safety guards to protect operators.
How is the discharge size controlled in a feeder breaker?
The discharge size is controlled by adjusting the breaker bar and the gap between the crushing rolls.
Can a feeder breaker be used for primary crushing?
Yes, feeder breakers are often used for primary crushing to reduce run-of-mine material to a manageable size for further processing.
What are the benefits of using a feeder breaker over other types of crushers?
Feeder breakers combine breaking and conveying in one machine, offering simplicity, efficiency, and cost-effectiveness, especially for handling large volumes of material in mining operations.