Horizontal Shaft Impact Crusher
HPPA Horizontal Shaft Impactors (HSI) are designed and developed applying newest of the technologies. These vertical shafts produce large amounts of smaller particles with less operating cost and power consumption.
Specifications
2-stage and 3-stage
Capacity : 20 TPH to 500 TPH
Feed size : 300 - 700 mm and below
Output size : 40 mm and below
Price : INR 1.0 - 5.5 crore
Power Source : Electricity or diesel generators
Flexibility : Customized based on specific requirements
Who can use it?
Horizontal Shaft Impact Crushers are used in crushing low abrasive materials to industrial applications and are suitable for quarrying and gravel pit industries, cement industry, concrete and asphalt recycling, and slag recycling.
Benefits of the crusher?
Heat Treated, Dynamically Balanced, Hard-Surfaced Rotor
Hydraulicly Opening Crushing Chamber for easy maintenance
Hydraulicly Assisted Breaker Plate Adjustment
Optional third breaker plate to control the top product size in open circuit
Positive Rotor Lock for Safe Maintenance
01
High Reduction Ratio
02
Highly Cubic Production
03
High Throughput
04
Maintenance Benefits
05
Reduced Downtime and Increased Productivity
Why buy from HPPA?
ITD Cementation
"HPPA International's HSI crushers boosted our mining operations by 35%, thanks to their superior design and efficient service, setting them apart from competitors."
Tantia Constructions
"The recycling sector saw a 50% improvement in output using HPPA's HSI crushers, highlighting their advanced technology and reliable maintenance services."
How does the crusher work?
Horizontal Shaft Impact crushers (HSI) are commonly used in the mining and aggregate industries to crush materials. They operate by using high-speed impact to break down rock and other materials. Here's a basic overview of how HSI crushers work:
Feed Hopper: Raw materials are fed into the crusher through a vibrating feeder or a grizzly feeder. The feeder distributes the material over the entire length of the crusher.
HSI Crusher Components:
Rotor: The rotor is the main component of the HSI crusher, consisting of a central shaft with discs and blow bars attached. It rotates at high speeds and impacts the material to break it down.
Blow Bars: These are attached to the rotor and are the primary tools for crushing. As the rotor spins, the blow bars strike the material, causing it to shatter.
Impact Plates: These are fixed around the rotor and act as a barrier, reflecting the material back towards the blow bars for further crushing.
Crushing Process:
As the rotor rotates at high speed, the blow bars impact the material fed into the crusher.
The impacted material is flung against the impact plates, which then directs it back towards the blow bars for additional crushing.
This process of repeated impacts and redirections continues until the material is reduced to the desired size.
Discharge: The crushed material is discharged through the bottom of the crusher, either directly into a bin or onto a conveyor belt.
Select the crushers specifications
Questions about the crusher
How do I choose between a horizontal shaft impact crusher and other crushing technologies?
The choice depends on factors like material type, desired product size, and specific application requirements. Consider your material's hardness, abrasiveness, and feed size to determine the most suitable crusher.
Will wet, sticky materials impact the performance of a horizontal shaft impact crusher?
Yes, wet, sticky materials can cause clogging and reduce efficiency. It's important to ensure proper material conditioning and use appropriate feed mechanisms to handle such materials effectively.
What alternative crushing technologies should I consider besides horizontal shaft impact crushers?
Consider Vertical Shaft Impact Crushers (VSI), Cone Crushers, Jaw Crushers, and Hammermills, each offering unique advantages and disadvantages depending on your application needs.
What is the typical reduction ratio for a horizontal shaft impact crusher?
The reduction ratio for horizontal shaft impact crushers typically ranges from 10:1 to 20:1, depending on the crusher design and the material being processed.
What materials can horizontal shaft impact crushers handle effectively?
They are ideal for processing limestone, gypsum, gravel, granite, basalt, sandstone, cement clinker, and various other aggregates, producing high-quality cubical products.
What is the primary use of horizontal shaft impact crushers?
They are primarily used for secondary and tertiary crushing in aggregate and recycling applications, providing excellent control over particle shape and size.
Can horizontal shaft impact crushers handle abrasive materials?
Yes, they can handle abrasive materials, but it's crucial to select the appropriate wear-resistant components and maintain regular inspections to minimize wear and tear.
How do horizontal shaft impact crushers minimize the production of fines?
They are designed with adjustable impact aprons and rotor speed controls, allowing precise control over the material size reduction and minimizing the generation of unwanted fines.
What is the advantage of using a horizontal shaft impact crusher?
Horizontal shaft impact crushers offer high reduction ratios, excellent product shape, and the ability to process a wide range of materials, making them versatile for various applications.
How are horizontal shaft impact crushers customized for different applications?
Horizontal shaft impact crushers are custom engineered with specific rotor configurations, blow bar designs, and impact chamber adjustments to suit specific material characteristics and processing requirements, ensuring optimal performance and product quality.