Mobile Crushing Plant - Jaw Cone VSI Combination
The plant is fitted with a jaw crusher, cone crusher and VSI crusher
The jaw crusher machine is single toggle model with 15 M3 capacity hopper
Vibrating grizzly feeder and vibrating screen, 4 deck (as per client requirement)
7-9 conveyors of adequate lengths
Electric motor, control panel and cable
3 heavy duty chassis with pneumatic wheels which can be towed by truck horse to different sites
Plant will require a suitable diesel generating set to run the plant.
Specifications
2-stage and 3-stage
Capacity : 50 TPH to 200 TPH
Feed size : 600 mm and below
Output size : 40 mm and below
Price : INR 1.25 – 3.25 crore
Power Source : Electric operated generators
Who can use it?
Quarry & Mining, Sand & Gravel, Construction & Demolition and Recycling
01
High throughput capacity
02
Accepts large feed sizes while producing small product sizes
03
Adjustable for change in product sizing
04
Minimal maintenance required
05
Low cost per ton operation
Why buy from HPPA?
ITD Cementation
HPPA International's mobile crushing plant boosted our construction output by 40%, providing exceptional on-site rock crushing and reducing transport costs by 30%.
Tantia Constructions
The recycling industry benefited from HPPA's crusher, which processed 50% more material daily than competitors, thanks to its advanced automation and robust build.
How does the crusher work?
Mobile crushing plants are versatile and highly efficient machines used in the mining and aggregate industries. They are designed to crush various materials, making them suitable for use in different locations due to their mobility. Here's a detailed overview of how a mobile crushing plant with a jaw crusher, cone crusher, and VSI crusher operates:
Feed Hopper
The plant is fitted with a 15 M³ capacity hopper. Raw materials are fed into this hopper, which directs the material onto the vibrating grizzly feeder. The feeder distributes the material evenly over the length of the crusher.
Vibrating Grizzly Feeder
The vibrating grizzly feeder is equipped with a screen that removes fine particles before they reach the jaw crusher. This process helps prevent overloading and enhances efficiency.
Jaw Crusher
Jaw crushers are commonly used to crush materials by compressing them between a fixed and a moving jaw. The plant features a single toggle jaw crusher.
Jaw Crusher Components
Movable Jaw: Attached to a swinging lever connected to an eccentric shaft. This shaft rotates, causing the movable jaw to move, which crushes the material.
Fixed Jaw: Stationary and provides a surface against which the material is crushed.
Toggle Plate: Helps transmit power and protect the crusher from overload. It also adjusts the size of the discharge opening.
Crushing Process
Eccentric Shaft Rotation: The moving jaw moves up and down, creating a squeezing motion.
Material Crushing: Material is crushed between the two jaws as the space between them narrows.
Discharge: Crushed material is discharged through the bottom of the crusher, either into a bin or onto a conveyor belt.
Cone Crusher
Cone crushers are used to further reduce the size of the material after it has been processed by the jaw crusher.
Cone Crusher Components
Mantle: The moving part that crushes the material.
Concave: The stationary part that provides a surface for the material to be crushed against.
Eccentric Mechanism: Creates a gyrating motion, causing the mantle to move.
Crushing Process
Feed: Crushed material from the jaw crusher is fed into the cone crusher.
Gyration: The mantle moves in a gyrating motion, crushing the material against the concave.
Discharge: Smaller, crushed material is discharged from the bottom of the cone crusher.
VSI Crusher
Vertical Shaft Impact (VSI) crushers are used to produce finely crushed materials and shaped aggregates.
VSI Crusher Components
Rotor: Accelerates material to high speeds.
Anvil: Stationary part against which material is crushed.
Chamber: Where the material is crushed and shaped.
Crushing Process
Feed: Material from the cone crusher is fed into the VSI crusher.
Acceleration: The rotor accelerates the material to high speeds.
Impact: Material is thrown against the anvil and crushed.
Shaping: The VSI crusher shapes the material into finer particles.
Discharge: Finished material is discharged onto a conveyor belt.
Vibrating Screen
The plant includes a 4-deck vibrating screen, which sorts crushed material into different size fractions.
Screening Process
Feed: Material is fed onto the vibrating screen.
Vibration: The screen vibrates, sorting material into different sizes.
Discharge: Sorted material is discharged onto different conveyors.
Conveyors
The plant is equipped with 7-9 conveyors of adequate lengths to transport materials between different sections of the plant and to stockpile finished products.
Mobility and Power
The plant is mounted on 3 heavy-duty chassis with pneumatic wheels, allowing it to be towed by a truck to different sites. It requires a suitable diesel generating set to power the electric motors, control panels, and other components of the plant.
In summary, the mobile crushing plant operates by feeding raw materials into a hopper, crushing them through a series of crushers (jaw, cone, VSI), sorting them with a vibrating screen, and transporting the final products via conveyors. The plant's mobility and self-contained power source make it suitable for use in various locations.
Questions about the crusher
How do I choose between using a Jaw Crusher and a Cone Crusher for my application?
The choice depends on the material type, feed size, and desired product size. Jaw crushers are typically used for primary crushing of large and hard materials, while cone crushers are used for secondary crushing to produce smaller, more uniform products.
What type of materials can be processed by the VSI Crusher in the plant?
The VSI (Vertical Shaft Impactor) crusher is ideal for processing materials that are hard and abrasive, such as sand, gravel, and crushed stone, to produce fine and uniform aggregate.
What are the benefits of having a Vibrating Grizzly Feeder in the mobile crushing plant?
A Vibrating Grizzly Feeder pre-screens material before it enters the jaw crusher, removing fines and smaller particles. This improves the crusher's efficiency and reduces wear on the machine.
How does the 4-deck Vibrating Screen enhance the functionality of the crushing plant?
The 4-deck Vibrating Screen allows for precise separation of different-sized products. This enables the plant to produce multiple aggregate sizes simultaneously, as per client requirements.
Why is a suitable diesel generating set necessary for running the mobile crushing plant?
A diesel generating set provides the necessary power to run the electric motor, control panel, and conveyors, ensuring that the plant can operate in remote locations without access to an external power source.
What considerations should be made when selecting conveyors for the crushing plant?
The number, length, and capacity of conveyors should be chosen based on the layout of the plant, the type of material being processed, and the required throughput to ensure efficient material handling and transport.
Can the mobile crushing plant be easily transported between different sites?
Yes, the plant is mounted on three heavy-duty chassis with pneumatic wheels, which can be towed by a truck horse to different sites, providing flexibility and mobility.
What maintenance practices are recommended for the electric motor and control panel?
Regular inspections, cleaning, and servicing of the electric motor and control panel are essential to ensure optimal performance and prevent breakdowns. It is also important to check and replace worn or damaged parts as needed.
How does the single-toggle jaw crusher model affect its performance?
A single-toggle jaw crusher has fewer moving parts and is more efficient in terms of power consumption and maintenance. It provides a higher throughput and is ideal for primary crushing of large, hard materials.
What factors should be considered when customizing the vibrating screen for client requirements?
Factors such as screen size, deck configuration, and mesh type should be tailored to the specific material and production needs of the client to ensure optimal screening efficiency and product quality.