Portable Crushing Plant - Rotary Screen
The plant basically consists of a crusher/granulator, rotary screen and a diesel engine or an electric motor. The complete alignment is based on a portable trolley with pneumatic wheels. Used when fewer segregations are required and cost effeciency is critical.
Specifications
2-stage and 3-stage
Capacity : 20 TPH to 200 TPH
Feed size : 300 mm and below
Output size : 40 mm and below
Price : INR 1.0 – 3.5 crore
Power Source : Electricity or diesel generators
Who can use it?
Portable crushing plants are used in the construction industry for crushing concrete and asphalt, in the mining industry for processing ores, in the quarrying industry for reducing rocks into aggregate, and in the recycling industry for breaking down recyclable materials such as scrap metal and glass.
01
Versatile application range
02
Easy transportation and setup
03
Robust and durable construction
04
Enhanced safety features
05
Consistent and reliable performance
Why buy from HPPA?
ITD Cementation
"HPPA International's portable crushing plant increased our mining output by 30%, providing unparalleled efficiency and mobility in the mining industry."
Tantia Constructions
"HPPA's portable crusher helped our recycling company process 15% more material per day, standing out with superior durability and advanced technology compared to competitors."
How does the crusher work?
Portable crushing plants are used extensively in the mining and aggregate industries for onsite crushing of materials. They are designed to be easily transportable and offer high mobility to work on different sites. Here’s a basic overview of how portable crushing plants work:
Feed Hopper: Raw materials are loaded into the feed hopper, where they are directed into the crusher. A vibrating feeder or a grizzly feeder can be used to distribute the material evenly across the crusher.
Primary Crusher Components:
Jaw Crusher or Impact Crusher: Depending on the design and application, the primary crusher can be a jaw crusher or an impact crusher.
Jaw Crusher:
Movable Jaw: Attached to a swinging lever connected to an eccentric shaft. This shaft rotates, moving the jaw to crush the material.
Fixed Jaw: Stationary and provides a surface for the material to be crushed against.
Toggle Plate: Helps in transmitting power and protecting the crusher from overload.
Impact Crusher:
Rotor: Equipped with blow bars that strike the material, causing it to break.
Impact Plates: Stationary plates that the material is thrown against to achieve further reduction.
Crushing Process:
Jaw Crusher:
The eccentric shaft rotates, causing the movable jaw to move up and down, creating a squeezing motion.
Material is crushed between the two jaws as the space narrows.
Crushed material is discharged through the bottom of the crusher.
Impact Crusher:
Material enters the crusher and is struck by the rotating blow bars.
The impact breaks the material, which is then thrown against the impact plates.
Further reduction occurs as the material is repeatedly struck and thrown.
Crushed material exits through openings in the bottom or sides of the crusher.
Conveying System: After primary crushing, the material is transferred via conveyors to secondary crushers or screening units. Conveyors facilitate the movement of material through the various stages of crushing and screening.
Secondary and Tertiary Crushers: These crushers further reduce the size of the material to the desired specifications. They can include cone crushers, hammer crushers, or additional impact crushers.
Screening Unit: This unit separates the crushed material into different size fractions. Rotary screens can be used to ensure the material meets the required specifications.
Discharge: The final crushed product is discharged onto a conveyor belt, into a stockpile, or directly loaded into trucks for transport.
Mobility: The portable crushing plant is mounted on a chassis with wheels, allowing it to be easily transported to different sites. Hydraulic legs or other leveling mechanisms stabilize the plant during operation.
Portable crushing plants offer flexibility, efficiency, and cost-effectiveness for onsite material processing, making them an essential piece of equipment in many industries.
Questions about the crusher
How do I choose the right Portable Crushing Plant for my specific application?
The selection depends on factors such as the type and size of material to be crushed, desired product size, and required production capacity. Consulting with a specialist can help determine the most suitable option.
Will wet, sticky materials impact the performance of a Portable Crushing Plant?
What alternative crushing technologies should I consider besides Portable Crushing Plants?
Consider Jaw Crushers, Cone Crushers, Impact Crushers, and Vertical Shaft Impactors (VSIs), each offering unique benefits depending on the material and application.
What are the key benefits of using a Portable Crushing Plant?
Portability, ease of setup and dismantling, reduced transportation costs, flexibility to move between sites, and the ability to process materials on-site.
What types of materials can be processed by a Portable Crushing Plant?
Portable Crushing Plants can handle a variety of materials including rock, ore, construction debris, recycled concrete, asphalt, and more, depending on the crusher type and configuration.
How does a Portable Crushing Plant handle dust and noise control?
Many plants are equipped with dust suppression systems and noise reduction features. It's important to ensure compliance with local regulations regarding dust and noise emissions.
What is the typical reduction ratio for different types of crushers used in Portable Crushing Plants?
Jaw Crushers: 3:1 to 6:1
Cone Crushers: 6:1 to 8:1
Impact Crushers: 10:1
Vertical Shaft Impactors: 8:1
Can Portable Crushing Plants handle recycled materials effectively?
Yes, they are designed to handle recycled materials like concrete and asphalt, providing a cost-effective solution for reprocessing materials on-site.
What maintenance is required for a Portable Crushing Plant?
Regular inspections, lubrication, and timely replacement of wear parts are essential. Keeping the plant clean and performing routine maintenance ensures optimal performance and longevity.
How are Portable Crushing Plants customized for different applications?
They are custom engineered with specific crusher types, screen sizes, and configurations based on the application requirements to ensure optimal performance and product quality.